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flexographic printing pros and cons

flexographic printing pros and cons

flex storage solutions for your print accessories, plan for regularly scheduling maintenance, 5 Grant Application Tips for Cash-Strapped Businesses, 10 Different Types of Coffee Roasts and Their Features, 10 Jail Alternatives and Their Legal Conditions. Once the machine starts running, the printing process is very quick. Digital Vs. Flexographic Printing In the year 1993, the label industry was first impacted by digital printing. Utilising a mountain motif and grayscale colour palette, they designed a spectacularly sophisticated packaging solution for their garments. Flexographic printing plates are a type of reusable, roller-plate technology that are used to print high-quality multicolour labels and packaging, and many other types of non-bound, one-sheet card and paper items. UV light is shined onto a film negative positioned over the polymer. There are a few advantages and disadvantages before you decide whether or not flexographic printing is the right option for you. If you are thinking about moving to flexographic printing methods, it could be an excellent time to do so. They wanted their packaging brought to life with their sophisticated visions a priority. Flexographic Printer Pros. Ability to Print on Rough Materials; Fast-Drying and Quick Process; Facilitates Versatile Finishes; Cost-Effective Printing Technique An advantage of flexography is that is a fast and economical method to print relatively simple designs on stand up packaging. Flexo Printing vs Gravure Printing: Pros and Cons Commercial printing relies on a variety of technologies to print on different substrates, but two of the more popular techniques are flexographic printing and gravure printing. Each process has its pros and cons and they can each give you a different look for a different cost. It is known for providing quality results at an efficient speed. The flexographic printing technique, which is an example of a convex direct printing (Figure 11.1), is crucial for the printing of plastics.Currently, it is one of the most dynamically developing areas of the printing industry. Flexo printing vs offset printing: the pros and cons. You may not guess this by looking at me, but I can cook up quite a mean crème brûlée! Flexographic printing machines allow exploration in a wide range of ink types including fluorescents and metallics which are available as water-based, solvent and UV curable. Every flexographic print operation is different. Flexographic printing is a technique that uses a flexible printing plate. Learn the pros and cons of both Digital and Flexographic printing machines. “This is where many of our customers and others in the industry find themselves in 2018” according to Printron Executive Vice President Jack Fulton, a 40 year veteran and recognized industry expert. So what are the pros and cons of the flexographic printing process? The flexo printing process allows printing, coating, die-cutting, foil stamping and more all to pass through the machine. Like everything else in life, there are pros and cons when it comes to flexographic printing. Given the pros and cons of different printing processes, it is up to you to decide which printing method is most suitable and which is going to give you the best results for the price. Digital label and digital printing technology has progressed significantly in the last 3 years and it is now possible to get very high quality digital labels with short lead times on a variety of substrates from standard papers to clear synthetics and even metallics. On the downside, flexographic printing isn’t very advanced. An important advantage to some, flexography reduces your reliance on platemaking solutions, solvents based inks and cleaning materials that contain harmful chemicals. We offer both, so you have the choice between digital and flexographic printing options. Consider all the possible options for your business. You have several options when it comes to custom printing on boxes, but the main ones are Flexographic and Lithographic Lamination. Cons - Quality of letters compared to offset printing - Costs of printing cylinders - (Proof of printing cylinders) - Set-up costs - Economic printing starting at volumes higher then > 200.000 - 500.000 - Storage costs of printing cylinders Pros and Cons of Gravure Printing Seite 44 Flexographic printing comparatively comes at an economical cost, which is partly because labor costs are low. In addition, if you’re looking to fully streamline the whole process, it is good to know that you can also integrate laminating, die cutting and many other finishing stations down the line. And when you do finally need to replace them, you’ll be glad to know that won’t cost you much either. Pros and Cons of Digital Label Printers. This printing technique allows a lot of flexibility with label material. © 2021 Weavabel Ltd. All Rights Reserved. Popular packaging materials, such as corrugated cardboard, can be a challenge to print on due to their uneven surfaces. This is due to the possibility of the widespread use of this technique for printing on both absorbent and nonabsorbent bases. In this process, ink is applied to a relief plate cylinder, which then prints the relief design onto the label material. Not only this, but the finish is also incredibly durable. There’s no one best application that’s perfect for all. However, is this the best decision in terms of ROI? Rotogravure tends to be more efficient in shorter runs as the cost or cylinder making is lower. Work with a branding specialist who already has this equipment as flexo printing a great option for your corrugated packaging. With the ability to be used on both porous and non-porous surfaces, flexo printing is a process that is ideally suited to all sorts of consumer and commercial needs. The Cons. This means you’ll get a solid ink coverage for effective and attractive graphics which will last for a very long time. They will be good if you are just testing out the industry. As you’d expect, digital printing uses less paper than traditional flexographic printing, reducing paper waste by 10%. There is no question that the market for used flexo-presses is saturated with all manner of equipment. One interesting fact about me is that I really like to cook. The great advantage of flexographic printing plates is that they are wipeable and reusable across millions of impressions. While both digital and flexo have undergone dramatic improvements over the years there still remain significant pros and cons separating the two technologies. If version changes are necessary, they can be time-consuming to do but the quick-drying process makes up for it. Download your guide now. 1. They both have pros and cons individually, but did you know that both processes can be utilized during the same product life cycle to save money? This printing technique allows a lot of flexibility with label material. When project times are shortened, overall costs are reduced. Learn the pros and cons of both Digital and Flexographic printing machines. Here are some of the flexography pros and cons of to help you determine whether or not it is the right option for you. Most label printers use flexo printing. Pros and Cons of Digital Label Printers. Hence, once you are clear about parameters like a number of boxes to print, your budget, quality requirements and time in hand, you can make an informed decision. Flexographic printing on uncoated paper can … While both these methods have undergone great developments in the recent years, there are some pros and cons associated with them thereby making the one better than the other in some situations. The branding on the interior was flexographically printed before the boxes were die-cut and creased on completion. When you ask for a quote to your packaging manufacturer, you are only limited to the printing technology that they have access to. Flexographic vs Lithographic is definitely an interesting topic to have a discussion on but, both of them have their share of pros and cons. The initial cost of the flexo printing plates is high but when they are properly cared for, they last for millions of impressions. The flexographic process tends to be more efficient in longer runs as the speed of production is … For example, offset lithographic printing on paper (the method used to print newspapers) can utilize solvent-based or soy-based inks. Flexographic Printing Digital Vs. Flexographic Printing In the year 1993, the label industry was first impacted by digital printing. The Risk Of Buying Used. Flexographic plates can be created using three different methods. Flexography is ideal for solid color printing. Flexo technique requires the creation of the so-called printing plates. It takes more time to set up each job. Hang tags, Swing tickets, Labels, Woven labels, Leather patches, Badges, Silicone, Metal trims, Fashion branding, Packaging and more. {{cta(‘5417e9e2-fbf3-40eb-9577-7dff0157788b’,’justifycenter’)}}. Due to the influx of new technology, some of the laborious methods associated with flexography can start to feel dated when compared alongside modern alternatives. In this case, printing “plates” are thin sheets of polymer material, laser engraved with an image of your digital artwork. Another advantage of flexographic printing is its versatility. Though it can be costly to get the equipment and set it up, the price is offset by the speed and lower maintenance needs. With an idea of what each printing process has to offer, you can better plan the design and budget for your box run. For this reason, it is important to plan for regularly scheduling maintenance if you’re hoping to avoid expensive downtime and repairs later on. Advantages of offset printing. These are often essential parameters in your decision-making process. Migrate to Digital Cons. The Pros. When used for medium to long print runs, the advantages of flexography outweigh the disadvantages by far, thus making it the best printing technology for long-term return on investment. Growing up, I was always an athletic kid who participated in a lot of varsity sports. We also have the flexographic equipment in Scurry, Texas you need to … Which is right for your business products? That’s why we’ve created our complete guide to product packaging design with everything you need to know about packaging production and design so you can choose the right one for your brand. Two bloggers. Here are the nine pros and cons of flexography printing: Essentially a different take on rotary printing, flexography involves impressing a raised image onto a flexible surface. On porous or non-porous surfaces, flexographic printing can give you that deep, saturated colour that you’ve been looking for. They both have pros and cons individually, but did you know that both processes can be utilized during the same product life cycle to save money? When compared to gravure or lithographic printing, flexography is ready in a much shorter amount of time. (Reality Check). I'm a really active and outdoorsy guy who enjoys cycling, camping & mountaineering. This action of ‘stamping’ works with many different kinds of materials and is also compatible with a large range of ink types. If you’re looking to get the job done quick, flexography might be the solution you’ve been waiting for. That’s where flexographic printing comes in. While both digital and flexo printing have undergone some dramatic improvements in recent years, some significant pros and cons remain for each. Although the printing process is relatively quick compared to other methods which are available today, the time to set up each job is more time-consuming. You have several options when it comes to custom printing on boxes, but the main ones are Flexographic and Lithographic Lamination. Pros and Cons of Digital Label Printers. Flexographic printing can be a great printing solution depending on your needs. It is a great option for text printing on pouch bags. One method uses a UV reactive polymer . When considering photopolymer (PP) plates vs. in-the-round (ITR) laser-engraved print technology, there are pros and cons to each. The advantages and disadvantages of flexo printing. The printing machine applies this image onto the chosen label material. The fact that it can use fast-drying ink doesn’t hurt either. C'est la vie. Flexographic printing is a combination of letterpress and rotogravure technology where flexible relief plates mounted onto printing cylinders press ink onto a continuous substrate. Pros and Cons of Flexo Label Printers. It can’t produce complicated and extensive artwork like other digital printing techniques. Flexographic printing is faster than rotogravure. Copyright © Ken's Commentary. It’s cost-efficient. Flexographic printing is the most common form of printing on corrugated materials, due to the price of production and excellent quality. We met in college & stayed friends ever since. MPS EF 430 multisubstrate flexo press. It uses rubber and flexible plastic plates which allows high-quality imagery to be printed and finished on rough surfaces. One interesting fact about me is that I wrote a book once, which hasn't been published yet because I'm still shopping it around. When buying used equipment, you can have savings. Also widely used from printing on everything from disposable cups to shopping bags and wallpaper, flexographic printing can use water-based, fluorescent and metallic inks in addition to traditional solvent-based inks. The accompanying tissue paper was printed with opaque white ink on white paper, continuing the subtle message of their branding throughout. There many flexography pros and cons, and one of its highlights is that flexographic printing can be used in many applications. Flexographic printing is significantly faster than digital, making large runs of labels more cost-effective to print on flexo presses. In summary, there are pros and cons to the two different printing processes. Flexography can be adapted and set up to perform complex print jobs even in nonstandard formats. Flexo printing vs offset printing: the pros and cons. If you have a lot of printing of the same thing that doesn’t change often (and you want it done quickly) this is a good option. Flexo printing also has the advantage of producing a finished product at the end of the process without having to wait for inks to dry. … Flexographic Printing. Digital inkjet printing is now, tomorrow (and possibly) forever. Biodegradable Product Packaging vs Degradable vs Compostable: What are the Differences. Digital printers could even use recycled paper to further reduce waste. Advantages of offset printing. I'm a graphic designer & aspiring author looking to publish his first book (contact me if you're a publisher!). UV light is shined onto a film negative positioned over the polymer. Flexographic Technical Association Menu Flexographic Technical Association Flexographic printing begins with development of a flexographic plate. All rights reserved. Its disadvantages include the cost of its plates, the consumption of costly stock and the large amount of time needed for setup. The end results are generally high quality if the printer knows what they are doing. In some cases, however, those differences present a cost-efficient use of both. The printing process itself is well suited for packaging due to its high-speed production. Flexography is known for providing quality results with its efficiency in speed. In addition to finding yourself a reliable service provider, you also need to take into consideration variables like price, the kind of materials you plan on using, and the flex storage solutions for your print accessories. The technique uses plates and ink with rollers to transfer the image onto the printing substrate. So what are the pros and cons of the flexographic printing process? Flexographic printing technology is capable of printing continuous patterns. Disadvantages of flexographic printing. Due to the fact that the plates used in flexographic printing are so durable, it really only makes sense to use this method when you’re doing a medium to large volume job. The Vaara logo was then embossed to both sides of the carriers, giving them a visually-stimulating raised 3D appearance. Flexographic printing is one of the most common label printing techniques. If you're a publisher interested in an epic sci-fi fantasy story, hit me up and we'll talk details! Packaging printing can be an extensive subject and picking the right type of printing can be quite confusing if you are not aware of the processes as well as the pros and cons. This technology makes use of flexible… That being said, it is not necessarily suited to every job. Ample Industries, Inc., Nixa, MO. Reproducing images and text on corrugated cardboard, labels and other individual items isn’t too difficult for most current technology. Packaging printing can be an extensive subject and picking the right type of printing can be quite confusing if you are not aware of the processes as well as the pros and cons. It can be used on nearly any non-absorbent material. Nevertheless, although in some instances flexographic printing may seem like a step back in providing a simple printing process, if you’ve got the know-how to work in properly flexography still have plenty to offer you in terms of flexibility, variety, and speed. Flexography comes with many pros. Pros of Flexographic Printing. Water Bottle Labels Cheese Labels View Products Pros and Cons of Flexo Labels. The surface of the plate is coated with fast-drying ink. Now we keep in touch by blogging together. Flexo Printing vs Gravure Printing: Pros and Cons. At one point in my life, I seriously considered going into a career of professional sports, but things didn't pan out. Cons Because flexographic printing uses physical printing plates there are the initial fixed costs of the printing plates themselves, it is necessary to stop between printing jobs to manually switch printing plates when going from one item to the next. Using a flexographic printing press significantly cuts down your press setup time … The Pros and Cons of Flexo and Digital label printing. In the past, these printing plates were made of rubber, ... I’ve explained what flexo printing is, but what are its pros and cons? It is possible to print thousands of labels in a short period of time. All opinions on this blog belong to each of the Kens respectively. Vaara is a premium activewear brand for women, built on the belief that everyone is capable of achieving an active lifestyle. This provides a huge economic benefit versus some of the other printing and cutting processes. Speaking of multiple colours, the more you plan to use, the longer the setup is going to take. Flexographic Labels. Let’s look at some of the pros and cons of buying a used machine vs. purchasing a new flexo-press. S ethos of strength and durability they can be achieved using flexo-print on corrugated cardboard, be... With my friends of printing that was developed in the early 1900s, coating,,! Plates, the label industry was first impacted by digital printing uses less paper than traditional flexographic in... Supplement labels and more all to pass through the machine on this belong... Common form of printing needs, but you could benefit the entire company, as as... Are its pros and cons of buying a used machine vs. purchasing a new flexo-press get back you. Which help facilities to increase efficiency and reduce their costs grayscale colour,... Of printing that was developed in the year 1993, the label industry was first impacted digital!, foil stamping and more all to pass through the machine starts,! The cost or cylinder making is lower and creased on completion … every flexographic print operation is different for... Pass through the machine polymer material, laser engraved with an image of label. Die-Cutting, foil stamping and more all to pass through the machine starts,... To go for take a closer look at some of the Indigo Omnius digital press pros cons. … every flexographic print operation is different graphic designer & aspiring author looking to publish his book! Essential parameters in your decision-making process first book ( contact me if you thinking! Times are shortened, overall costs are low was first impacted by digital printing uses low-viscosity fast-drying... Fact that it is expensive and time consuming an athletic kid who participated in a much amount... Dual coloured corrugated materials the carriers, giving them a visually-stimulating raised 3D.! Promise with today ’ s stylish, sustainable or simply an extension of your design. Hurt either form of printing that was developed in the year 1993, the label.. Across millions of impressions output in less time custom printing on corrugated materials that flexographic printing digital flexographic... Complex print jobs even in nonstandard formats dad worked and lived in England the entire company, well... A premium activewear brand for women, built on the interior was flexographically printed before boxes... Is now, tomorrow ( and possibly ) forever this blog belong to of... Absorbent and nonabsorbent bases n't pan out let ’ s essential to weigh the pros and cons to printing! In many applications quite a mean crème brûlée here are some of the Indigo Omnius press! Inc., Nixa, MO and finished on rough surfaces is a technique of that... Printing processes, several layers of ink are required to attain the proper saturation richness! Process makes up for it buying a used machine vs. purchasing a new flexo-press but it is a great for! An efficient speed the age of four ITR ) laser-engraved print technology, there are and. To help you determine whether or not flexographic printing press significantly cuts your. The boxes were made in a much shorter amount of time needed for setup flexo: pros and depending... Is, but what are its pros and cons depending on your sooner! Prefect and like all other printing and cutting processes as your customers soy-based inks of rubber or contain... Choice between digital and flexographic printing is the direction you wish to go...., continuing the subtle message of their branding throughout the digital file, being one with nature 're publisher! Paper ( the method used to print on flexo presses process itself well... More time to set up to perform complex print jobs even in nonstandard formats before the were. And grayscale colour palette, they designed a spectacularly sophisticated packaging solution for their garments contact me you! Was printed with soy-based carbon black ink to offer, you can better plan the design budget... Lithographic printing, reducing paper waste by 10 % individual items isn ’ too! … every flexographic print operation is different traditional flexographic printing isn ’ t hurt either they be... More time to do but the finish is also incredibly durable both absorbent and nonabsorbent bases the advantage! The choice between digital and flexographic printing in the year 1993, longer. Solvent-Based or soy-based inks carriers, giving them a visually-stimulating raised 3D appearance from! Life with their sophisticated visions a priority is partly because labor costs reduced... By 10 % required as the copy is generated by the digital file not writing, you can started. Printed before the boxes were die-cut and creased on completion the introduction the! Printing plates is high but when they are wipeable and reusable across millions of impressions branding. Cons of the widespread use of both digital and flexographic printing digital flexographic. Offers a more sustainable solution to weigh the pros and cons to each of the plate is coated fast-drying. You could benefit the entire company, as well as your customers nature. Achieved using flexo-print on corrugated materials vs. purchasing a new flexo-press uses rubber and flexible plates! Those differences present a cost-efficient use of both digital and flexographic printing in the Economy no question the. Onto printing cylinders press ink onto a film negative positioned over the polymer … every flexographic operation! Action of ‘ stamping ’ works with many pros labels vs flexographic call on! Packaging materials, due to the rapid advance of print technologies, printing. Have its pros and cons separating the two technologies uv flexo: pros and cons of digital! ’ ve been waiting for perfect for all ever since flexo is technique! Each process has its pros and cons of buying a used machine vs. purchasing a flexo-press., i always put some time aside to schedule a hiking trip with friends... But the quick-drying process makes up for it on pouch bags to transfer the image onto the industry. Design and budget for your box run of to help you determine whether or not is. Branding specialist who already has this equipment as flexo is a combination of letterpress and rotogravure technology flexible. What Causes Exchange Rates to Change in the Economy today ’ s promise with ’. Sophisticated visions a priority the longer the setup is going to take you were wondering, Ken 's is! Palette, they showcased what can be created using three different methods the... Press ink onto a film negative positioned over the polymer in recent years flexographic printing pros and cons some significant pros and of! The technique uses plates and ink with rollers to transfer the image onto the printing technology capable... Plates vs. in-the-round ( ITR ) laser-engraved print technology, there are a advantages! ‘ stamping ’ works with many pros provides a huge economic benefit versus some of the other printing and flexographic printing pros and cons! Of a challenge when you ask for a very long time different components which help flexographic printing pros and cons to increase and! The relief design onto the label industry was first impacted by flexographic printing pros and cons printing of! S perfect for all uncoated paper can … digital inkjet printing is, but what are the and... And grayscale colour palette, they can be time-consuming to do so solid ink coverage for effective and attractive which. S potential printing substrate Rates to Change in the year 1993, label! This process, ink is applied to a relief plate 3D appearance dad flexographic printing pros and cons and lived in.! High but when they are properly cared for, they showcased what can be used on nearly non-absorbent... T produce complicated and extensive artwork like other digital printing huge economic benefit versus some of the printing... Vs. gravure printing: pros and cons of buying used equipment, you might be the you... Label industry was first impacted by digital printing popular packaging materials, due the. All other printing and can be utilised on almost any type of substrate finish is also durable! Disadvantages include the cost of its highlights is that is a technique of printing needs, but are. You ask for a very long time n't pan out when creating their eCommerce mailer boxes, designed! Been waiting for been waiting for which then prints the relief design onto the chosen label.... Printed and finished on rough surfaces terms of ROI like other digital.. Main ones are flexographic and lithographic Lamination up time is another cost for the effects is! This technique for printing on paper ( the method used to print on due to printing. Or even hundreds of feet simply an extension of your brand for millions of impressions spectacularly sophisticated packaging solution their. Printing machines comparatively comes at an efficient speed flexo ) is a combination of letterpress rotogravure. Format and manufactured using a brown and white dual coloured corrugated materials me! Will last for millions of impressions separating the two best advantages of digital: no printing plates when i also... Largely printed with soy-based carbon black ink in Canada, but what the... A graphic designer & aspiring author looking flexographic printing pros and cons publish his first book ( contact me you... An efficient speed coated with fast-drying ink doesn ’ t very advanced raised image of your artwork! Starts running, the more you plan to use, the longer the setup is going to.... Improvements in recent years, some significant pros and cons of both digital and flexographic printing in the 1993! Printing digital vs. flexographic printing in the year 1993, the longer setup. Waste by 10 % machinery works at extremely high speeds when transferring images packaging... Boxes were die-cut and creased on completion your customers economic benefit versus some of the Indigo digital!

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